FACILITY

MANUFACTURING PLANT

Our plant is designed to live up to the ultra-modern style and guidelines conducive to upholding the standards of Good Manufacturing Practices (GMP) and World Health Organization (WHO). It stands in good stead among the Pharma manufacturing facilities anywhere in the world. Since our mission is to provide quality products and services, we have an independent Quality Assurance/ Quality Control department that carries out in-process testing, validation, and stability study programs of products. We follow strict international current GMP to ensure quality standards from initial to final stages of production processes.

DYSON’s Lahore Plant is a modern and latest Pharmaceutical Formulation Facility. This facility is used for the manufacture of following formulation types:

• Tablets General• Tablet Hormonal• Liquid Syrups
• Dry Powder Suspensions• Capsules• Liquid Suspensions

Production

DYSON has a state-of-the-art production facility designed to facilitate the production of the highest quality products. DYSON adheres strictly to the principles of cGMP with its modernized production facilities, efficient production control, quality assurances, industrial safety, occupational health and environmental control systems.

Raw materials are sourced from globally renowned manufacturers. These materials are subjected to a demanding schedule for various testing procedures.

At DYSON, quality management is our foremost concern because the company believes in building of quality right from the selection of raw material through the whole manufacturing process, till the end product.

This in turn ensures that every product bearing the name of DYSON meets the highest international quality standards of production, safety and efficacy, hence making the name of DYSON synonymous to “Quality”. The ISO 9001:2015 and ISO 14001 certifications are testaments to the success of company’s quality management systems.

Quality Control

Dyson is committed to the delivery of safe and effective products to patients and consumers, a fundamental element of our Company’s Purpose and Mission.

To meet this commitment, Dyson maintains a quality-focused culture to ensure the highest priority is placed on the safety, efficacy and reliability of our products, the safety of our patients and consumers, the quality of data supporting regulatory submissions, and interactions with our stakeholders.

Dyson leaders are committed to maintaining a quality culture with appropriate systems and processes in place to drive quality-focused behaviors and ensure decision making based on what is best for product quality, patient and consumer safety, and protection of Dyson’s reputation and business.

Each person in Dyson is accountable for ensuring product quality, and patient and consumer safety.

As part of Dyson’s commitment to Quality:

  1. Dyson’s business is conducted in compliance with applicable quality regulations, codes and standards;
  2. Division leaders are accountable to ensure procedures are in place that adequately define the expectations for work that supports, or directly affects, product quality, product registration and/or data that supports product quality and patient or consumer safety;
  3. All Colleagues and Contingent Workers have the appropriate education, training, skills and experience to carry out their work competently, in accordance with applicable regulations and Dyson’s policies and procedures;
  4. Records, documentation and data are managed in accordance with applicable regulations.
  5. Processes for escalating issues to ensure product integrity and patient and consumer safety are in place and consistently used.

Dyson’s Quality Policy is implemented through a comprehensive Quality Management System. Our performance is monitored and regularly reviewed to ensure our standards of conduct meet our high expectations of quality for our patients, customers, and stakeholders.

Quality Assurance:

We have a strong set up of Quality Assurance to ensure the in built quality of the products. Highly skilled, experienced and professional staff, not only ensures the strict compliance of Local drug rules but also the international standards like guide lines of ICH, FDA & WHO. Quality Assurance is a fully independent department directly reportable to the Chief Executive Offier. It has professionally competent and experienced officers specifically having their duties for various sections like separate staff for oral products and separate staff for hormonal production for monitoring and inspection of processes.

In conjunction with the spirit and the standards of cGMP, every stage of production, beginning from supplier evaluation, purchasing management, receiving inspection, manufacturing and packaging, storage of the finished product at the ware house transportation and even customer complaints response and recall systems are controlled by a set of quality management standards.

As for equipment and facilities at the plant, comprehensive verifications and validations are routinely performed along with standard maintenance controls. Retrospective evaluating and revising on the performance and requirements of the system are also regularly carried out in order to ensure the consistent quality of every batch of medication.

Research and Development

We have a separate laboratory for R & D, equipped with all the necessary machineries & equipment of GMP standard in small scale for the team to develop products.

Research is a critical thrust area for us because it is the foundation upon which our strategy to introduce new products and delivering quality products to customers’ stand. As a result of our efforts in R & D we have been successful in developing and introducing quality products faster than our competitors. We have built up a sophisticated R & D facility equipped with state-of-the-art equipment and facilities. Our R & D is a highly experienced multidisciplinary team. The objective of this R & D strength is to develop new drug various dosage forms like controlled release, immediate release, effervescent formulations, oral liquid preparations including syrups and suspensions dry powder suspensions

Formulation & Development at DYSON R & D ensures:

  1. Pre-formulation studies to check bio-chemical action of ingredients.
  2. Trials to assess efficiency and reproducibility of formulation (process validation)
  3. Stability study following ICH guide-line to check physical, chemical, and microbiological aspects of formulation.
  4. Standardize processes for uniform quality.
  5. Transfer of technology to production department.
  6. Analytical method validation.